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Entry 03 // Aircraft design

General Aviation Aircraft Conceptual Design

Full FAR Part 23 conceptual design of a 4-seat general aviation aircraft, from mission requirements through sizing, aerodynamics, propulsion selection, and stability, ending in a selected configuration and 3D CAD model.

Term
Fall 2025 · AESP 415
Role
Design lead
Tools
CATIA V5, MATLAB, JavaFoil
Standard
FAR Part 23
Status
Low-wing T-tail selected
1,600 kmDESIGN RANGE
410 mTAKEOFF DISTANCE
77.2 m/sCRUISE SPEED
1,361 kgMTOW

1.0 Overview

Led a semester-long conceptual design of a 4-seat general aviation aircraft meeting range, cruise, and takeoff constraints under FAR Part 23. The work covered every stage from requirements analysis through a validated final configuration and 3D CAD model.

2.0 Constraint sizing

Built a wing loading versus power loading (W/S – W/P) sizing diagram, overlaying the constraints that bound the feasible design space:

  • Stall speed limit
  • Climb performance requirement
  • Landing distance limit
  • Takeoff field length

3.0 Aerodynamics and drag buildup

Assembled a component drag buildup rather than assuming a single lumped drag coefficient, accounting for wing parasite and induced drag, fuselage, empennage, landing gear, and interference effects. That model fed the CL–CD curves and, through the Breguet range equation, the payload-range trade study.

4.0 Propulsion trade study

Evaluated engine candidates across takeoff, cruise, and climb, downselecting on power-to-weight, fuel efficiency, and certification compatibility. That last one ruled out some otherwise attractive options.

5.0 Stability and control

  • Center-of-gravity estimation across loading conditions
  • Horizontal and vertical tail sizing
  • Scissor plot analysis to confirm static stability
  • Controllability verification against FAR Part 23

6.0 Configuration selection

Three configurations were carried far enough to compare on equal terms:

  • High-wing conventional: good stability and visibility, higher drag
  • Low-wing T-tail (selected): best balance of performance, cabin comfort, and feasibility
  • Pusher-prop unconventional: real aerodynamic advantages, but a difficult certification path

The low-wing T-tail was selected for cruise efficiency and a proven Part 23 certification precedent.

Final specification
ParameterValue
Occupants4 (including pilot)
Range1,600 km
Cruise altitude2,440 m
Cruise speed77.2 m/s (150 KTAS)
Takeoff distance410 m (1,340 ft)
Max takeoff weight1,361 kg (3,000 lb)

Full report

Mission analysis, sizing, aerodynamics, propulsion trade study, stability, and configuration CAD.

aircraft-design-report.pdf · 120 pp · student IDs redacted

Download report (PDF)